热压罐设计方案（例）

SHANDONG CHONHUNTEDA COMPOSITE CO.,LTD        山东中航泰达复合材料股份有限公司          ADD: No.7800, East of Mizhou Road, Zhucheng, City of Weifang, Shandong Province

       PLANNER  DATE:
2016-06-07

                                     
-----Composite Autoclave                                         

NO: ZTDCN20160607

(Pictures are only for reference information, take
practicality as standard)

目  录

1. 3D SKETCH 热压罐3D制图

2. LISTED SPECIFICATIONS 热压罐规格表

3. SPECIFICATION
IN DETAIL基本参数

4. SYTEM PROFILE 系统介绍   

-----------------4.1 
Flange cap罐门  

-----------------4.2 
Body     罐体

-----------------4.3 
Insulation 保温

-----------------4.4 
Loading design承载设计

-----------------4.5 
Motor air flow control风机循环单元

-----------------4.6  Heating control 加热单元

-----------------4.7 
Cooling system压力单元 (Offer not include the fittings noted in red)

-----------------4.8 
Pressure control冷却单元((Offer not include the fittings noted in
red))

-----------------4.9 
Vacuum system真空单元

-----------------4.10 Temperature control温度测量单元

-----------------4.11  Safety guarantee part安全系统

-----------------4.12  Maintance platform维护平台

-----------------4.13  Automatical operation system自动控制单元

-----------------4.14  Operation environment环境要求

5. DUTY FOR BUYER AND SELLER分工

6. SELLER SITE CONFRIM验收

7. DELIVERY运输

8. PAYMENT付款

9. GUARANTEE质保

10.
CONFIGURATIONS LISTED 配置表

1. DESIGN SKETCH 3D 热压罐3D制图

1) WORK SPACE : 2000MM *4000MM  

2) VACUUM PORTS 32 NOZS

3) DESIGN FOLLOWING RULES OF “CHONHUNTEDA ”

4) PRESSURE EQUIPMENT DIRECTIVES ASME

2．LISTED SPECIFICATIONS 热压罐规格表

3）Motor jacket cooling system

  外部冷却水套

4）Flow‐switch indication to PC

  水流开关报警指示，PC监视  

4.6  HEATING CONTROL加热单元

1）Electric heating via inconel (Stailess steel )tubular heaters:

  电加热，通过不锈钢加热管加热

 2）Heaters mounted back at end of autoclave which moving wheels for easy system maintenance.

  加热器固定于热压罐尾部，佩带移动脚轮，整体可移出，有利于日后维护

3）Estimated Heater size: about 150KW

  加热器功率：约150KW

4）Two linear regulator for heating power , each unite guarantee heating work efficient and energy saving.

两套调功器控制加热区域，每台调功器线性控制加热过程，可以实现高效加热，节约能源。

5）SSR banks with safety contactor.

  固态继电器分级接触器控制

6）Proportional control 0‐100% output

  比例控制 0‐100%输出

4.7 PRESSURE CONTROL压力单元

1）Automated Inlet and exhaust valve,  stainless‐steel construction

  自动进气/排气阀，不锈钢材质

2）Manual exhaust valve,  stainless‐steel construction

  手动旁路排气阀，不锈钢材质

3）Exhaust silencer (Outside of room be ok)

  排气消音器,排气噪音≦80dBA

4）Pressure transducer:2

  压力传感器：2个

5）Accuracy: ± 0.25%

  精度：± 0.25%

6）Air compressor +Dryer+ Filter

  空压机+冷干+过滤器

  空压机30KW，4.0MPa,Pressure exhaust 2.2CBM/MIN

4.8  COOLING SYSTEM(Offer not include the fittings noted in red)

1）Stainless‐steel heat exchanger.   All internal wetted parts stainless‐steel.

  304不锈钢热交换器，所有内部沾湿部件均为不锈钢材质

2） Exchanger mounted below floor for easy system maintenance.

  热交换器固定于热压罐尾部，佩带移动脚轮，有利于日后维护

3）Proportional cooling valve for main cooling control.  Computer controlled.

  计算机比例控制的冷却阀

4）Air spray and Mist water valves for trim cooling control.  Computer controlled.

  计算机控制的气冷、雾冷、与水冷相结合的冷却方式

5）Stainless‐steel water tank 10000L, including,

  不锈钢冷却水箱10000L，

6）Auto water makeup valve

  自动补水阀

7）Conductivity sensor with auto‐makeup

水位传感器

8） Thermocouple for water temperature monitoring

   水温传感器

9）Cooling pump and controls

   冷却水泵及其控制

10）Evaporative cooling tower

   密闭式冷却塔

11）Tower water pump and controls

冷却塔泵自动控制

4.9  VACUUM SYSEM 真空单元

1）Vacuum source ports: 32 total

  抽真空口：32个

2）Each source port will include: 1/2” NPT pipe feed through

  每个抽真空口包括：1/2” NPT通孔

3）External manual blocking valve, 3‐piece ball valve, stainless‐steel

  外部手动截止阀，3片球阀，不锈钢材质

4）Stainless‐steel tubing, 1/2”

  不锈钢真空管，1/2”

5）Block Valve

  截止阀

6）Transducer （Same as the pressure sensor）Range: ‐760 mmHg to 0.5MPa

  Main vacuum sensor, range ‐760 mmHg to 0.5MPa

  真空传感器范围（与压力传感器同品牌规格）：‐760 mmHg to 0.5MPa, 真空主管路1只真空传感器，范围：‐760 mmHg to 0.5MPa

7) Accuracy: +/‐ 0.25%

  精度：+/‐ 0.25%

8)Vacuum pumps: quantity 2,flow rate of each one: ≥100m³/h. Pumps will be

  selectable from control computer for four modes of operation:

真空泵：数量2个，其中每个吸风量≥100m³/h。真空泵能够由控制计算机

9）Vacuum pumps can works on 4 modle:

实现以下四种工作模式：

9.1 Pump #1 operation only  仅使用1号真空泵

9.2 Pump #2 operation only  仅使用2号真空泵

9.3 Both pumps on simultaneously. 两台真空泵同时工作

9.4 Automatic switching between Pump1 and Pump2 every 24 hours. 每隔24小时自动轮换使用两台真空泵。

10）A controlled vacuum level reservoir, and vacuum level is adjustable.

   可控真空罐一个，真空度可调

11）All piping and valves of vacuum system are stainless steel.

  真空管路中所有管路及阀门均采用不锈钢材质

4.10  TEMPERATURE  MEASUREMENT UNIT 温度测量单元

1）Air temperature thermocouples: 2

  空气热电偶：2个

2）Ω‐K, including computer monitoring/control.

  Ω‐K热电偶 ，计算机监控

3）Part thermocouple jacks: 6

  工件热电偶插座：6路

4）Ω‐K, including PC monitoring, data‐acquisition, and control

  Ω‐K ，计算机监控和数据采集

5）Measurement precision: +/‐1.1C

  测量精度：+/‐1.1C

4.11 SAFETY GUARANTEE PART安全系统

1）Pneumatic, mechanical, and electrical interlocks for door closure

  气动、机械、和电气罐门关闭互锁机构

2）High temperature controller with alarm/interlock

  超温报警/互锁，超压报警/互锁，

3）Pressure safety relief valve, certified to  China GB150-2011 specification

  安全阀，中国压力容器认证及中国GB150-2011认证

4）Oxygen monitoring system interlocked to the Econoclave door safety lock to prevent

  opening of the door until a safe oxygen level is achieved.

  空气零压检测系统，空气压力未到安全压力时，罐门不能打开。

4.12 MAINTANCE PLATFORM 维护平台(No platform while diameter < 2000mm )

None

无。

4.13 AUTOMATICAL OPERATION SYSTEM自动控制单元

1）1 each  business  PC’s , Current Intel™ processor (Over Intel Core i5), fully loaded

with CPC™，22” Flat screen monitors &1

1台商用计算机，Intel主流最新处理器（Intel Core i5以上），22"平板显示器，预装有全套CPC控制软件，提供按照复合材料固化工艺自动控制热压罐系统。3）UPS, 500VA. Connected to the PLC and both PC computers

  UPS，500 VA，给PLC以及计算机供电

4）Allen Bradley switches, buttons, lights, etc.

  Allen Bradley开关、按钮、指示灯、报警灯等

5） Power system components

   电源系统组件

6）Nema‐12 enclosure Main circuit breakers, standard interrupting

  Nema‐12外壳 主断路器

7）Motor starters, 施耐德

  电机起动器：施耐德

8） Contactors,施耐德

  接触器：施耐德

9）Thyristor/SCR:  Chromalox

  可控硅：Chromalox

10）HP彩色商用打印机

13.1 Main control scenes showing details of autoclave running

主控界面，可显示设备总状态

13.2 Data view details on view scenes to show all ports information

数据显示界面，可形象显示各路数据

13.3 Temperature sensors location point and working scenes, view temperature distribution trend of mold

热电偶位置界面，通过设定，可以了解产品模具上的温度分布趋势。

13.4 Simulation view scenes for simulate progress work going on to avoid accidents happened.

仿真纠错界面，编制工艺控制程序后，通过仿真运行，可以防止发生错误。

13.5 Immediate
curve scenes to show all running trend interior of autoclave

实时曲线界面，形象显示罐内运行参数的趋势。

4.14  OPERATION ENVIRONMENT环境要求

1）100% environmental material non-toxic

100% 采用环保无毒害材料

Workable environmental 5~45℃, moisture 5~45℃

运行环境5~45℃.湿度≦75%。

5.  DUTY FOR BUYER AND SELLER分工

5.1 SELLER RESPONSIBILITY卖方负责：

1）All the electrical cables and wires connection between power cabinet, pressure

  vessel and all other autoclDutyave subsystem.

配电柜到罐体及所有热压罐子系统之间的电线电缆连接。

 2）All piping of autoclave vacuum, pressure, cooling valve bracket.

   热压罐各种真空、压力、冷却水阀架连接及安装的指导；

3）Autoclave’s startup and commissioning

热压罐的开机及调试

5.2 BUYER RESPONSIBILITY买方负责：

1）The following items including materials will be provided by the customer:

  以下项目包含材料由用户负责：

2）Connect power cables to autoclave’s main circuit breaker

  连接电缆至热压罐主断路器

3）Connect pressure nitrogen and instrument air pipes to autoclave’s points of connection.

  连接加压压缩空气管路至热压罐连接口.(压缩空气的压力1.2MPa）

4） Connect exhaust pipe from silencer to outside workshop

   从消音器到厂房外排气管路的连接

5）Connect cooling water pipe to autoclave’s cooling valve inlet

  连接冷却水管至热压罐冷却阀入口(冷却水温≦30℃，压力≧0.3MPa，提供2路，一路提供风机电机，管径3/4”流量≧4T/h，一路用于罐体内冷却，最大流量≧30T/h。）

6）Assistant work for autoclave’s commissioning

热压罐调试的配合工作

6.1) Autoclave transport works

设备的搬运就位；

   6.2) To complete connection and installation works for vacuum, pressure and cooling water system

     Under the instruction of seller engineer at site

在卖方的指导下，完成真空、压力、冷却水阀架连接及安装

6.3) Provide material of testing at buyer site

在热压罐调试期间提供试验材料

6 . SELLER SITE CONFIRM验收

 1）Econoclave will be tested, inspected, and accepted according Boeing D6‐49327Technical Specification.

   热压罐将根据Boeing D6‐49327技术规范进行测试、检查、和验收。

 2）The Inspection Report  of Econoclave will be provided after acceptance test.

设备完成验收测试时，将会提供热压罐测试报告

 3）Autoclave will be fully assembled and quality tested at the ASC Process Systems factory.

    热压罐在发运之前会在我公司工厂里完成全部辅助系统的组装

 4）Equipment skid/platform is provided and integrated.  The skid holds the control panel,

    power panel, cooling system, vacuum pumps, and so on.

    设备整体成撬，在我工厂里会完成相应辅助系统之间的管线连接，包括控制柜、

    配电柜、冷却系统、真空系统等。

 5）100% quality testing and commissioning of autoclave at factory prior to shipping.

    发运前100%，热压罐会在我工厂里完成全部的质量测试和试运行。

7.  CONFIGURATIONS LISTED设备具体构成部件或元件附详细清单说明